About Us
About Us
At Advance Forging, we specialize in the manufacture of high-quality flanges and pipe fittings for critical industries such as power, oil & gas, refineries, petrochemicals, and heavy engineering. Our commitment to stringent quality standards, advanced forging capabilities, and comprehensive in-house testing ensures that every product delivered is reliable, durable, and fully traceable.
State-of-the-Art Manufacturing Setup
- Forging Facilities: Precision-controlled forging presses and dies, with calibrated temperature recorders to guarantee metallurgical integrity.
- Heat Treatment: Modern furnaces with continuous monitoring systems, ensuring correct normalization, annealing, or solution annealing cycles for carbon steel, alloy steel, and stainless steel materials.
- Machining: CNC machining for perfect dimensions, bevels, and finishes, complying with international standards (ASME, ANSI, ASTM).
- Marking & Identification: Hard punching and color coding to maintain full product traceability from raw material to final dispatch.
At Advance Forging, quality is not just a checkpoint — it is embedded into every stage of manufacturing. From raw material to final dispatch, our processes ensure products that perform flawlessly in service.
Comprehensive Quality Control
Each flange and fitting undergoes a rigorous inspection plan in line with international codes and leading EPC/OEM requirements:
- Raw Material Assurance: Verified chemical composition and mechanical properties for every heat/lot, with full Mill Test Certificates.
- Mechanical & Hardness Testing: Tensile, yield, elongation, and Brinell hardness tests carried out on representative samples from every heat-treated batch.
- Intergranular Corrosion (IGC) Testing: Performed on stainless steels to confirm resistance to sensitisation and long-term service reliability.
- Non-Destructive Testing (NDT): 100% Dye Penetrant Testing (DPT) on stainless steels and Magnetic Particle Testing (MPI) on carbon and alloy steels to ensure defect-free surfaces.
- Positive Material Identification (PMI): 100% verification of alloy grades to eliminate material mix-up.
- Dimensional Control: Precision measurements, including ultrasonic thickness gauging, to guarantee conformity with ASME B16.5, B16.9, and related standards.
Certifications & Compliance
Products supplied with comprehensive test certification endorsed by NABL-accredited labs and third-party inspectors.
- IBR-certified flanges and fittings for carbon and alloy steels.
- All quality processes aligned with ASME, ASTM, ANSI, and customer-approved Quality Assurance Plans.
Why Choose Advance Forging?
Proven expertise in forging and machining complex flanges and fittings.
- Robust in-house testing backed by NABL and third-party witness inspection.
- End-to-end traceability and documentation to meet the most demanding project specifications.
- Commitment to reliability, precision, and on-time delivery.